ETP Installation
400+
Waste Water Treated Per Day
70 MLD
Inhouse Manufacturing
Yes
Mega Project
45 MLD ETP at L&T Ludhiana
Effluent Treatment Plant – ETP for Food and Beverage Industry
Capacity | Customized to suit the scale of food and beverage production facilities. |
Treatment Technique | Utilizes a combination of physical, chemical, and biological processes. |
Inlet Flow Rate | Variable, depending on the production volume and wastewater characteristics. |
Water Source | Wastewater generated from various stages of food and beverage processing. |
Automation Grade | Automatic or semi-automatic systems available for efficient operation. |
Operation & Maintenance Support | Comprehensive support for ongoing upkeep and optimization. |
Industry We Serve | Food processing, beverage production, breweries, dairies, wineries, and more. |
Turnkey Project with Civil | Offers turnkey solutions including civil infrastructure where required. |
Government Compliances & Approval | Ensures compliance with local environmental regulations and standards. |
Tailored Solutions :Designed to address the specific wastewater characteristics of food and beverage production, including organic matter, nutrients, and contaminants.
Advanced Treatment Processes :Incorporates advanced techniques such as biological oxidation, membrane filtration, and UV disinfection to achieve high-quality effluent standards.
Resource Recovery : Maximizes resource recovery potential, including water reuse and energy generation from biogas.
Environmental Compliance :Ensures adherence to regulatory discharge limits and environmental standards.
Cost-Effective Operation : Optimizes energy and chemical usage to minimize operational costs.
Continuous Monitoring :Implements real-time monitoring systems for proactive management and optimization of treatment processes.
Expert Support :Provides expert guidance and support throughout the project lifecycle, from design to operation.
Our ETP systems are custom-designed to accommodate the diverse nature of wastewater from food and beverage facilities, which may contain organic matter, nutrients, suspended solids, and other contaminants. Through a combination of physical, chemical, and biological processes, we effectively remove pollutants and achieve effluent quality suitable for safe discharge or potential reuse.
customer testimonials
Awetech Works' ETP system has truly transformed our food processing facility. With their innovative wastewater treatment solutions, we've been able to meet regulatory standards while reducing our environmental impact. Highly recommended!
Why Effluent Should Be Treated for Food and Beverage Industry
Effluent treatment is imperative for the food and beverage industry due to several key reasons
1.Environmental Protection:
Untreated wastewater from food and beverage production can contain organic matter, nutrients, and other contaminants that pose risks to water bodies and ecosystems. Treating effluent before discharge helps minimize pollution and protect the environment.
2.Regulatory Compliance:
Food and beverage facilities are subject to strict environmental regulations governing wastewater discharge. Compliance with these regulations is essential to avoid fines, penalties, and reputational damage. Effluent treatment ensures that facilities meet regulatory standards and demonstrate environmental responsibility.
3.Resource Conservation:
Wastewater from food and beverage production often contains valuable resources such as water, nutrients, and organic matter. By treating effluent and recovering these resources, facilities can minimize water usage, reduce nutrient pollution, and even generate renewable energy from biogas.
4.Public Health Protection:
Untreated wastewater may contain pathogens and other harmful microorganisms that can contaminate water sources and pose risks to public health. Treating effluent to remove pathogens helps protect drinking water supplies and prevent the spread of waterborne diseases.
5.Operational Efficiency:
Efficient effluent treatment systems can help food and beverage facilities optimize their operations by reducing water consumption, minimizing waste disposal costs, and enhancing overall resource efficiency. By investing in effluent treatment, facilities can improve their sustainability and competitiveness in the market.
Effluent Treatment Plant (ETP) Process for Food and Beverage Industry
1.Screening and Pre-Treatment:
The process begins with the screening of raw wastewater to remove large objects, such as food particles, packaging materials, and other debris. This pre-treatment step prevents damage to downstream equipment and ensures the smooth operation of the treatment process.
2.Equalization:
Next, the wastewater undergoes equalization to balance its pH levels and flow rates. Equalization tanks are used to mix incoming wastewater streams from different sources, creating a uniform composition for further treatment. This step helps stabilize the effluent characteristics and improve the efficiency of subsequent treatment processes.
3.Primary Treatment:
In the primary treatment stage, physical processes such as sedimentation and flotation are employed to remove suspended solids and settleable particles from the wastewater. Sedimentation tanks allow heavy solids to settle at the bottom, forming sludge, while lighter materials float to the surface for removal.
4.Biological Treatment:
Following primary treatment, the wastewater undergoes biological treatment to degrade organic contaminants through the activity of microorganisms. Aerobic biological reactors, such as activated sludge systems or aerobic digesters, provide an oxygen-rich environment where bacteria break down organic matter into simpler compounds.
5.Secondary Clarification:
After biological treatment, the wastewater is subjected to secondary clarification to separate the biomass (activated sludge) from the treated effluent. Clarifiers or settling tanks allow the biomass to settle, while the clarified effluent is collected and prepared for further treatment or discharge.
6.Tertiary Treatment:
In some cases, tertiary treatment may be necessary to further polish the effluent and meet stringent discharge standards. Advanced treatment technologies such as filtration, chemical coagulation, and disinfection are employed to remove remaining contaminants, pathogens, and impurities from the wastewater.
7.Disinfection:
The final step in the ETP process involves disinfection to eliminate any remaining pathogens and ensure the safety of the treated effluent. Common disinfection methods include chlorination, ultraviolet (UV) irradiation, and ozonation, which effectively deactivate bacteria, viruses, and other harmful microorganisms.
8.Sludge Management:
Throughout the treatment process, sludge is generated as a by-product, consisting of solid particles and biomass removed from the wastewater. Sludge management involves dewatering, thickening, and, in some cases, further treatment or disposal in compliance with regulatory requirements.
9.Effluent Monitoring and Compliance:
Continuous monitoring of effluent quality is essential to ensure compliance with environmental regulations and permit requirements. Automated monitoring systems measure key parameters such as pH, dissolved oxygen, biochemical oxygen demand (BOD), and chemical oxygen demand (COD) to verify the effectiveness of treatment processes and maintain regulatory compliance.
Frequently Asked Questions [FAQ]
An ETP process for the food and beverage industry involves treating wastewater generated from food processing, beverage production, and related activities to remove contaminants and ensure compliance with environmental regulations.
Food and beverage facilities require an ETP to manage the wastewater produced during their operations, ensuring environmental compliance, resource conservation, and public health protection.
Wastewater from food and beverage facilities may contain organic matter, nutrients, suspended solids, pathogens, and various chemicals used in production processes.
An ETP treats wastewater through processes such as screening, sedimentation, biological treatment, chemical oxidation, and disinfection to remove contaminants and produce clean effluent.
The capacity of an ETP for the food and beverage industry varies depending on the size and production volume of the facility, ranging from small-scale systems for individual operations to large-scale plants for industrial facilities.
Yes, ETPs for the food and beverage industry often incorporate automated control systems for efficient operation and monitoring of treatment processes.
An ETP ensures compliance with environmental regulations through rigorous monitoring of effluent quality, adherence to discharge limits, and documentation of operational parameters as required by regulatory authorities.
Yes, treated effluent from an ETP can be reused for non-potable purposes such as irrigation, cooling water, or cleaning processes, depending on the quality of the treated water and local regulations.
The benefits of using an ETP include environmental compliance, resource conservation, public health protection, operational efficiency, and cost savings through waste minimization and resource recovery.
The maintenance frequency of an ETP depends on factors such as the type of treatment processes, operating conditions, and regulatory requirements, but regular maintenance is essential to ensure optimal performance.
Yes, ETPs for food and beverage facilities are designed to handle wastewater with high organic loads through specialized biological treatment processes such as aerobic digestion or anaerobic digestion.
Resource recovery in ETPs for food and beverage facilities involves recovering valuable resources such as water, nutrients, and energy from treated wastewater, contributing to sustainability and cost reduction.
ETPs contribute to sustainable practices in the food and beverage industry by minimizing environmental impact, conserving resources, protecting public health, and optimizing operational efficiency.
Common challenges in operating an ETP for food and beverage facilities include fluctuating wastewater characteristics, seasonal variations in production, compliance with stringent regulations, and ensuring the availability of skilled personnel.
Automation in ETPs for the food and beverage industry enhances operational efficiency, accuracy, and reliability by automating processes such as monitoring, dosing, and control of treatment units.
Yes, ETPs can be customized to meet the specific needs and operational constraints of food and beverage facilities, including treatment capacity, space limitations, and regulatory requirements.
An ETP ensures the quality of treated effluent through a combination of physical, chemical, and biological processes, followed by rigorous monitoring and testing to verify compliance with regulatory standards.
Food and beverage facilities can optimize the performance of their ETPs by implementing regular maintenance schedules, conducting performance evaluations, and investing in upgrades or improvements as needed.
ETPs support water conservation efforts in the food and beverage industry by treating wastewater for reuse in non-potable applications, reducing the demand for freshwater resources and minimizing wastewater discharge.
Key components of an ETP system for food and beverage facilities include screening units, sedimentation tanks, biological reactors, chemical dosing systems, filtration units, disinfection units, and monitoring equipment.
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Salient Features
Concept to Commissioning
In-house team for Design. Engineering, Martufacturing, Execution and Service support gives full control over project ownership and quality
Experienced Team
Entire team possess average Industrial Experience of 7+ Year and have proven track record
Tailor Made Solutions
Our wide experience of solution design in multiple technologies enable us to choose technology that is most economical and efficient in long run.
Future Ready Products
Automation is the heart of every Awetech product. Our products performance can be monitored from remote location.
Life Cycle Management
We can take complete responsibility of product operation, maintenance, upgradation and comply latest pollution control board norms.
Comply Pollution Norms
Our design philosophy and documentation is in line with quidelines set by legal authorities. We provide support to take required approvals from pollution department
Awetech Works – The Leading Solution Provider of Effluent Treatment Plant (ETP) for Food and Beverage Industry
- Industry-leading expertise in ETP processes for the food and beverage industry.
- Tailored solutions designed to meet the unique needs of each client.
- Commitment to sustainability and environmental stewardship.
- Customer-centric approach focused on collaboration and communication.
- Ongoing support and maintenance to ensure long-term performance and reliability.
Our Design Philosophy
Analyze & Inspect
"You cannot improve those things
which you can not evaluate”.
✓ Analyze Water or Waste Water
Parameters.
✓ Inspect site to check availability of
Space and utilities.
Understand Application
Our Sales professionals will take detailed note of your requirement & challenges. Factors like Future expansions, end use of Water and Water depletion rate plays a very important role product designing.
Technology Selection
" Wrong selection may save you some penny initially but take out far more during operation & maintenance”. Thus, technology selection considering the soaring prices of Electricity, Manpower, Space, chemical and consumables is essential.
Design & Manufacturing
As a standard procedure we first make to-the-scale 3D design of entire project with plumbing and other connections. After discussing it with client we starts manufacturing tailor made unit in our state-of-the-art facility.
Quality Inspection
Our Ever plant has to go through the stringent Quality test, where we test the strength of fabrication, Anti Corrosion coating, Dimensions, Water leakage test and product finishing.
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