ETP Installation
400+
Waste Water Treated Per Day
70 MLD
Inhouse Manufacturing
Yes
Mega Project
45 MLD ETP at L&T Ludhiana
Effluent Treatment Plant – ETP for Dairy Industry
| Capacity | Customized to suit dairy industry requirements |
| Treatment Technique | Biological, physico-chemical, membrane filtration, and advanced oxidation |
| Inlet Flow Rate | Variable based on dairy facility size and production volume |
| Water Source | Dairy processing wastewater, including milk processing, cleaning operations, and CIP (Clean-in-Place) activities |
| Automation Grade | Fully automated with advanced control systems for optimal performance |
| Operation & Maintenance Support | Comprehensive support services available |
| Industry We Serve | Dairy farms, milk processing plants, cheese factories, yogurt production facilities, and more |
| Turnkey Project with Civil | Yes, including civil infrastructure as required |
| Government Compliances & Approval | Compliance with local environmental regulations and discharge standards |
Tailored Treatment Solutions :Customized ETP designs to address the specific characteristics of dairy effluents, including high organic loads and nutrient content.
Comprehensive Contaminant Removal : Utilization of advanced treatment techniques to effectively remove solids, fats, oils, grease (FOG), nutrients (nitrogen and phosphorus), and pathogens.
Odor Control Systems : Integration of odor control technologies to mitigate unpleasant odors associated with dairy wastewater, ensuring a more pleasant working environment and minimal community impact.
Resource Recovery :Implementation of processes for the recovery of valuable resources such as water, biogas for energy generation, and nutrient-rich bio-solids for agricultural use or composting.
Compliance Assurance :Adherence to local regulatory requirements and discharge standards, with continuous monitoring and reporting to demonstrate compliance and avoid penalties.
Energy Efficiency :Optimization of treatment processes for energy efficiency, reducing operational costs and environmental impact.
Scalability :Scalable designs to accommodate future expansion and changes in production volume or wastewater characteristics.
Expert Support : Access to our team of experienced engineers and environmental specialists for consultation, system optimization, and ongoing support.
customer testimonials
Why Effluent Should Be Treated for Dairy Industry
Effluent treatment for the dairy industry is essential for several reasons
1.Environmental Protection:
Untreated dairy wastewater can contain high levels of organic matter, nutrients, and pathogens, posing risks to water quality and ecosystems if discharged untreated. Treatment helps mitigate these risks and protect the environment.
2.Regulatory Compliance:
Dairy operations are subject to strict environmental regulations governing wastewater discharge. Compliance with these regulations is necessary to avoid fines, penalties, and legal consequences.
3.Resource Recovery:
Treatment processes allow for the recovery of valuable resources from wastewater, including water, energy, and nutrients. Resource recovery not only reduces operational costs but also promotes sustainability.
4.Public Health and Safety:
Treated effluent poses fewer risks to public health and safety compared to untreated wastewater, as pathogens and harmful contaminants are removed or reduced to safe levels.
5.Operational Efficiency:
Effective effluent treatment contributes to operational efficiency by minimizing disruptions due to regulatory non-compliance, reducing waste disposal costs, and optimizing resource utilization. sustainability.
Effluent Treatment Plant (ETP) Process for Dairy Industry
1.Screening and Pre-Treatment:
UThe process begins with the screening of raw dairy wastewater to remove large solids and debris, followed by pre-treatment to separate fats, oils, and grease (FOG) using physical processes such as sedimentation or dissolved air flotation (DAF).
2.Biological Treatment:
The pre-treated wastewater enters biological treatment units, where aerobic or anaerobic processes facilitate the breakdown of organic matter by microorganisms. This step reduces biochemical oxygen demand (BOD) and total suspended solids (TSS) while producing biogas as a valuable byproduct for energy generation.
3.Nutrient Removal:
Advanced treatment techniques such as nutrient removal processes (e.g., biological nitrogen and phosphorus removal) are employed to reduce nutrient concentrations in the effluent, minimizing the risk of eutrophication in receiving water bodies.
4.Membrane Filtration:
Membrane filtration processes such as ultrafiltration (UF) or reverse osmosis (RO) are utilized for further purification of the treated effluent, achieving high-quality water suitable for reuse or environmentally safe discharge.
5.Disinfection:
Before discharge or reuse, the treated effluent undergoes disinfection to eliminate pathogens and ensure public health protection. Chlorination, UV irradiation, or ozone treatment are commonly used disinfection methods.
6.Odor Control:
Throughout the treatment process, odor control systems such as biofilters or chemical scrubbers are employed to neutralize odorous compounds, improving air quality and reducing nuisance odors.
7.Resource Recovery:
Effluent Treatment Plant (ETP) systems for the dairy industry are designed to maximize resource recovery, including the production of biogas for on-site energy generation, nutrient-rich bio-solids for land application or composting, and reclaimed water for irrigation or non-potable uses.
8.Continuous Monitoring and Control:
Automated control systems and advanced instrumentation ensure continuous monitoring of key treatment parameters, allowing for real-time adjustments to optimize performance and maintain regulatory compliance.
By implementing our ETP solutions, dairy businesses can achieve significant benefits, including:
- Compliance with environmental regulations and discharge standards
- Reduction of environmental impact through effective wastewater treatment
- Resource recovery for cost savings and sustainability
- Improved operational efficiency and productivity
- Enhanced community relations through odor control and environmental stewardship
Frequently Asked Questions [FAQ]
An Effluent Treatment Plant (ETP) for the dairy industry is a specialized system designed to treat wastewater generated during milk processing, cleaning operations, and other dairy manufacturing processes.
Dairy facilities need an ETP to effectively manage wastewater, comply with environmental regulations, and protect water resources from contamination.
Dairy wastewater can contain high levels of organic matter, nutrients (nitrogen and phosphorus), fats, oils, grease (FOG), pathogens, and suspended solids.
An ETP removes contaminants from dairy wastewater through a combination of physical, chemical, and biological processes, including screening, sedimentation, biological treatment, membrane filtration, and disinfection.
The benefits of using an ETP in the dairy industry include environmental protection, regulatory compliance, resource recovery, public health protection, and operational efficiency.
Yes, treated dairy effluent can be reused for non-potable applications such as irrigation, cleaning, or industrial processes, depending on the quality of the treated water and local regulations.
The design of an ETP for dairy facilities is determined by factors such as the volume and composition of wastewater, regulatory requirements, space availability, budget constraints, and site-specific considerations.
Yes, Awetech Works specializes in providing customized ETP solutions tailored to the specific needs and requirements of dairy farms, processing plants, and dairy product manufacturing facilities of all sizes.
Awetech Works ensures compliance with environmental regulations for dairy ETP projects by conducting thorough assessments, designing systems that meet regulatory standards, and providing ongoing monitoring and support to clients.
Awetech Works' ETP solutions for the dairy industry are distinguished by their advanced treatment technologies, customized designs, energy efficiency, resource recovery capabilities, and expert support services.
Yes, Awetech Works has extensive experience in handling dairy ETP projects, having successfully completed numerous installations for dairy farms, milk processing plants, cheese factories, and other dairy facilities.
The installation time for an ETP system in a dairy facility depends on factors such as the size and complexity of the project, site conditions, regulatory approvals, and project management timelines. Awetech Works aims to complete installations efficiently while ensuring quality and compliance.
Yes, Awetech Works provides comprehensive training and support for dairy ETP system operators, including on-site training sessions, user manuals, troubleshooting guides, and remote assistance to ensure proper operation and maintenance of the systems.
Yes, Awetech Works can assist dairy facilities in obtaining regulatory approvals for ETP projects by providing technical documentation, environmental impact assessments, compliance reports, and facilitating communication with regulatory authorities.
The long-term cost savings associated with implementing an ETP for dairy wastewater management include reduced waste disposal costs, energy savings from resource recovery, avoidance of fines and penalties due to regulatory non-compliance, and increased operational efficiency.
Yes, it is possible to retrofit existing dairy ETP systems to improve performance and efficiency by upgrading equipment, optimizing treatment processes, incorporating advanced technologies, and implementing preventive maintenance programs.
Yes, Awetech Works offers remote monitoring and control solutions for dairy ETP systems, allowing clients to monitor key performance indicators, receive real-time alerts, and remotely adjust system parameters for optimal operation and efficiency.
Awetech Works ensures reliability and durability in dairy ETP system designs through rigorous engineering, selection of high-quality components and materials, adherence to industry standards and best practices, and comprehensive testing and quality assurance processes.
The environmental benefits of implementing an ETP for dairy wastewater treatment include protection of water resources, reduction of pollution and eutrophication, conservation of energy and natural resources, and support for sustainable dairy production practices.
Join Over +15,000 Happy Clients!
Salient Features
Concept to Commissioning
In-house team for Design. Engineering, Martufacturing, Execution and Service support gives full control over project ownership and quality
Experienced Team
Entire team possess average Industrial Experience of 7+ Year and have proven track record
Tailor Made Solutions
Our wide experience of solution design in multiple technologies enable us to choose technology that is most economical and efficient in long run.
Future Ready Products
Automation is the heart of every Awetech product. Our products performance can be monitored from remote location.
Life Cycle Management
We can take complete responsibility of product operation, maintenance, upgradation and comply latest pollution control board norms.
Comply Pollution Norms
Our design philosophy and documentation is in line with quidelines set by legal authorities. We provide support to take required approvals from pollution department
Awetech Works – The Leading Solution Provider of Effluent Treatment Plant (ETP) for Dairy Industry
At Awetech Works, we understand the unique challenges faced by the dairy industry in managing wastewater effectively while maintaining regulatory compliance and environmental sustainability. That’s why we offer tailored Effluent Treatment Plant (ETP) solutions designed specifically for dairy farms, processing plants, and dairy product manufacturing facilities. Our comprehensive ETP systems are engineered to address the diverse composition of dairy effluents and ensure the efficient removal of contaminants, odor control, and resource recovery. With our expertise and commitment to excellence, we help dairy businesses minimize their environmental footprint, protect water resources, and achieve operational efficiency.
Our Design Philosophy
Analyze & Inspect
"You cannot improve those things
which you can not evaluate”.
✓ Analyze Water or Waste Water
Parameters.
✓ Inspect site to check availability of
Space and utilities.
Understand Application
Our Sales professionals will take detailed note of your requirement & challenges. Factors like Future expansions, end use of Water and Water depletion rate plays a very important role product designing.
Technology Selection
" Wrong selection may save you some penny initially but take out far more during operation & maintenance”. Thus, technology selection considering the soaring prices of Electricity, Manpower, Space, chemical and consumables is essential.
Design & Manufacturing
As a standard procedure we first make to-the-scale 3D design of entire project with plumbing and other connections. After discussing it with client we starts manufacturing tailor made unit in our state-of-the-art facility.
Quality Inspection
Our Ever plant has to go through the stringent Quality test, where we test the strength of fabrication, Anti Corrosion coating, Dimensions, Water leakage test and product finishing.
Served Locations
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Uttar Pradesh (UP):
Kanpur; Lucknow; Ghaziabad; Agra; Varanasi & more… -
Madhya Pradesh (MP):
Indore; Bhopal; Jabalpur; Gwalior; Ujjain & more… -
Rajasthan:
Jaipur; Jodhpur; Kota; Bikaner; Ajmer & more… -
Jammu and Kashmir (J&K):
Srinagar; Jammu -
Gujarat:
Ahmedabad; Surat; Vadodara; Rajkot; Bhavnagar & more… -
Punjab:
Ludhiana; Amritsar; Jalandhar; Patiala; Bathinda & more… -
Delhi National Capital Region (NCR):
Delhi; Gurgaon (Gurugram); Noida; Faridabad; Ghaziabad & more… -
Maharashtra:
Mumbai; Pune; Nagpur; Thane; Nashik & more…