STP Installation
200+
Waste Water Treated Per Day
70 MLD
Inhouse Manufacturing
Yes
Mega Project
0.6 MLD STP at NTPC Sarni (MP)
Bio Digester for All Industries & Applications
customer testimonials
Industries We Serve
We specialize in delivering comprehensive water treatment solutions, including ETP, STP, DM, RO, and water softener plants, tailored to meet the specific requirements of various industries.
About Bio Digester
Bio Digesters: Revolutionizing Waste Management and Renewable Energy
Bio digesters, also known as biogas digesters or biomass digesters, are innovative systems designed to convert organic waste into biogas and nutrient-rich slurry through the process of anaerobic digestion. These systems are instrumental in addressing waste management challenges while providing a sustainable source of energy.
Biogas Digesters: Harnessing Renewable Energy
Biogas digesters are specialized bio digesters focused on producing biogas, a renewable energy source comprising primarily methane and carbon dioxide. By breaking down organic matter such as agricultural waste, food scraps, and sewage, biogas digesters not only reduce waste but also generate a valuable energy resource that can be used for cooking, heating, and electricity generation.
Biomass Digesters: Versatile Waste Processing
Biomass digesters are a broader category encompassing systems that process various types of organic material, including plant and animal waste. These digesters play a crucial role in sustainable agriculture and waste management, converting biomass into biogas and biofertilizer, thus enhancing soil health and reducing reliance on chemical fertilizers.
Biodigester Price: Cost Considerations
The price of biodigesters varies widely based on factors such as size, capacity, technology, and intended use. While initial costs can be significant, the long-term benefits, including reduced waste management expenses, lower energy costs, and potential revenue from biogas production, make biodigesters a cost-effective investment for many.
Bio Digester Technology: Advanced Waste Treatment
Bio digester technology involves sophisticated engineering and biological processes to efficiently decompose organic matter in the absence of oxygen. This technology ensures optimal conditions for microbial activity, maximizing biogas production and minimizing residual waste. Advances in this field continue to improve efficiency, scalability, and affordability.
Bio Digester System: Comprehensive Waste Solutions
A bio digester system typically includes components such as a feedstock input system, digestion chamber, biogas collection unit, and slurry storage. These systems are designed to be scalable and adaptable, serving a range of applications from small-scale household units to large commercial installations.
Biodigester Sewage System: Sustainable Sanitation
Biodigester sewage systems are specialized bio digesters that process human waste and sewage, converting it into biogas and sanitized effluent. These systems are particularly valuable in areas lacking conventional sewage infrastructure, providing a hygienic and environmentally friendly solution for waste treatment.
Methane Biodigester: Maximizing Energy Output
Methane biodigesters are optimized to produce high levels of methane, the primary component of biogas. By carefully managing the anaerobic digestion process, these digesters achieve higher biogas yields, making them ideal for energy-intensive applications and contributing significantly to renewable energy generation.
Commercial Biodigester: Large-Scale Waste Management
Commercial biodigesters are designed for large-scale operations such as farms, food processing plants, and municipal waste facilities. These robust systems handle substantial volumes of organic waste, transforming it into valuable biogas and biofertilizer, thereby supporting sustainable practices and reducing environmental impact.
Bio Digester Sewage System: Integrating Waste Treatment and Energy Production
A bio digester sewage system integrates waste treatment with renewable energy production, addressing both sanitation and energy needs. These systems effectively process sewage, reducing pathogens and pollutants, while generating biogas that can be utilized on-site or fed into the energy grid, promoting a circular economy.
In conclusion, bio digesters are a pivotal technology in the realm of waste management and renewable energy. Their ability to convert waste into valuable resources aligns with global sustainability goals, making them an essential component of modern environmental solutions. Whether for small-scale use or large commercial applications, bio digesters offer a versatile, efficient, and eco-friendly approach to managing organic waste and producing renewable energy.
Process of Bio Digester
A bio digester, a critical technology for waste management and renewable energy production, operates through a series of well-coordinated biological and mechanical processes. These processes ensure the efficient conversion of organic waste into biogas and nutrient-rich slurry. Here is a detailed description of the key processes involved in a bio digester:
1. Feedstock Preparation
The initial stage involves the collection and preparation of organic waste, referred to as feedstock. This can include agricultural residues, food waste, animal manure, and sewage. The feedstock is typically shredded or ground into smaller particles to increase the surface area, which enhances microbial action during digestion.
2. Inoculation
Inoculation involves introducing a starter culture of anaerobic bacteria to the prepared feedstock. These bacteria are essential for initiating and sustaining the anaerobic digestion process. In some cases, inoculation is naturally achieved using existing microbial populations within the feedstock.
3. Hydrolysis
Hydrolysis is the first biochemical stage of anaerobic digestion. During hydrolysis, complex organic polymers such as carbohydrates, proteins, and fats are broken down into simpler monomers like sugars, amino acids, and fatty acids. Hydrolytic enzymes produced by bacteria facilitate this decomposition.
4. Acidogenesis
Following hydrolysis, the process enters the acidogenesis stage. In this phase, the monomers produced during hydrolysis are further broken down by acidogenic bacteria into volatile fatty acids (VFAs), alcohols, hydrogen, and carbon dioxide. This stage is crucial for preparing the feedstock for subsequent methane production.
5. Acetogenesis
In the acetogenesis stage, the volatile fatty acids and alcohols produced during acidogenesis are converted into acetic acid, hydrogen, and carbon dioxide by acetogenic bacteria. This stage creates the primary substrates needed for the final phase of biogas production.
6. Methanogenesis
Methanogenesis is the final and most critical stage of anaerobic digestion. During this stage, methanogenic archaea convert acetic acid, hydrogen, and carbon dioxide into methane (CH4) and carbon dioxide (CO2). This biogas mixture is collected and can be used as a renewable energy source.
7. Biogas Collection and Storage
The biogas produced during methanogenesis is captured in a gas holder or storage tank. This biogas, primarily composed of methane and carbon dioxide, can be used directly for heating, cooking, and electricity generation or further purified to produce biomethane.
8. Digestate Handling
The remaining material, known as digestate, is the byproduct of the anaerobic digestion process. It is a nutrient-rich slurry that can be separated into solid and liquid fractions. The solid fraction can be used as a biofertilizer, while the liquid fraction can be treated and used for irrigation or further processed.
9. System Monitoring and Control
Throughout the entire process, continuous monitoring and control are essential to maintain optimal conditions for anaerobic digestion. Parameters such as temperature, pH, organic loading rate, and retention time are closely monitored to ensure efficient biogas production and prevent system failures.
10. Post-Treatment of Biogas
Depending on the intended use, the raw biogas may undergo post-treatment to remove impurities such as hydrogen sulfide (H2S), water vapor, and other contaminants. This purification process ensures the biogas meets quality standards for specific applications, including injection into the natural gas grid or use as vehicle fuel.
About Bio Digester from Awetech Works
Welcome to Awetech Works, the premier manufacturer, supplier, and solution provider of bio digesters, serving a diverse range of regions across India. With a steadfast commitment to sustainability and innovation, we have established ourselves as a trusted leader in the bio digester industry, providing cutting-edge solutions tailored to meet the unique needs of our clients.
Our Reach
Awetech Works proudly serves numerous states and cities, ensuring that our high-quality bio digester systems are accessible to a wide clientele. Our extensive service network includes:
- Uttar Pradesh (UP): Kanpur, Lucknow, Ghaziabad, Agra, Varanasi
- Madhya Pradesh (MP): Indore, Bhopal, Jabalpur, Gwalior, Ujjain
- Rajasthan: Jaipur, Jodhpur, Kota, Bikaner, Ajmer
- Jammu and Kashmir (J&K): Srinagar, Jammu
- Gujarat: Ahmedabad, Surat, Vadodara, Rajkot, Bhavnagar
- Punjab: Ludhiana, Amritsar, Jalandhar, Patiala, Bathinda
- Delhi National Capital Region (NCR): Delhi, Gurgaon (Gurugram), Noida, Faridabad, Ghaziabad
- Maharashtra: Mumbai, Pune, Nagpur, Thane, Nashik
Our Expertise
At Awetech Works, we specialize in the design, manufacturing, and supply of advanced bio digester systems. Our products are engineered to efficiently process organic waste, converting it into valuable biogas and nutrient-rich slurry. Our expertise extends across various sectors, including agriculture, food and beverage, municipal waste management, and more. We provide customized solutions that address specific waste management challenges, ensuring optimal performance and sustainability.
Innovative Solutions
Our bio digester technology is at the forefront of environmental innovation. We employ state-of-the-art anaerobic digestion processes to maximize biogas production and minimize environmental impact. Our systems are designed to be robust, scalable, and adaptable, capable of handling diverse types of organic waste and operating efficiently in various climatic conditions.
Quality and Reliability
Quality is the cornerstone of our operations. We adhere to stringent manufacturing standards to ensure that every bio digester we produce meets the highest levels of reliability and performance. Our commitment to quality extends to our after-sales support, where we provide comprehensive maintenance and troubleshooting services to keep your bio digester running smoothly.
Sustainability Commitment
At Awetech Works, we are driven by a vision of a cleaner, greener future. Our bio digester systems contribute significantly to reducing greenhouse gas emissions, lowering waste disposal costs, and promoting renewable energy. By transforming waste into valuable resources, we help our clients achieve their sustainability goals and contribute to the global effort to combat climate change.
Customer-Centric Approach
We believe in building lasting relationships with our clients based on trust, transparency, and exceptional service. Our team of experts works closely with each client to understand their specific needs and provide tailored solutions that deliver maximum value. From initial consultation to installation and beyond, we are dedicated to ensuring your complete satisfaction.
Contact Us
Join the growing number of satisfied clients who have chosen Awetech Works for their bio digester needs. For more information about our products and services, or to discuss your specific requirements, please contact us. Let us help you turn waste into wealth and contribute to a sustainable future.
What Makes Us Different ?
Frequently Asked Questions [FAQ]
A bio digester is a system that processes organic waste through anaerobic digestion, converting it into biogas and nutrient-rich slurry. This process reduces waste and produces renewable energy.
A bio digester works by breaking down organic material in the absence of oxygen. Microorganisms decompose the waste, producing biogas (mainly methane and carbon dioxide) and a nutrient-rich byproduct called digestate.
Bio digesters can process a variety of organic wastes, including food scraps, animal manure, agricultural residues, sewage sludge, and industrial organic waste from food processing and breweries.
Benefits include waste reduction, renewable energy production, reduced greenhouse gas emissions, odor control, and the production of nutrient-rich biofertilizer.
The amount of biogas produced depends on the type and quantity of feedstock, the digester's size and design, and the operating conditions. Typically, one ton of organic waste can produce 20-800 cubic meters of biogas.
A bio digester processes waste anaerobically (without oxygen) to produce biogas, while composting is an aerobic (with oxygen) process that produces compost. Bio digesters generate energy, whereas composting focuses on creating soil amendments.
A bio digester system typically includes a feedstock input system, digestion chamber, biogas collection unit, and slurry storage. Additional components may include gas purification and storage facilities.
The digestion process can take anywhere from a few days to several weeks, depending on factors such as temperature, feedstock type, and digester design. Continuous systems typically process waste faster than batch systems.
Yes, biogas can be used for cooking, heating, and lighting in households. It can also be converted into electricity or used as a fuel for vehicles after appropriate purification.
Bio digesters reduce greenhouse gas emissions by capturing methane that would otherwise be released into the atmosphere. They also reduce reliance on fossil fuels, lower waste management costs, and produce eco-friendly biofertilizer.
The cost of installing a bio digester varies widely based on size, capacity, technology, and location. Small household systems may cost a few hundred dollars, while large commercial installations can run into the tens or hundreds of thousands of dollars.
Yes, but maintaining optimal temperatures is crucial for efficient digestion. In cold climates, bio digesters may require insulation and heating systems to maintain the necessary microbial activity.
Regular maintenance includes monitoring input feedstock quality, checking gas production levels, inspecting for leaks, and occasionally removing accumulated solids or contaminants. Proper maintenance ensures efficient and long-lasting operation.
While bio digesters can process many types of organic waste, some materials, like woody biomass, may need pre-treatment. Additionally, substances with high levels of contaminants or toxic compounds should be avoided.
Limitations include initial installation costs, the need for consistent feedstock supply, and potential issues with odor if not managed correctly. Additionally, digesters require careful monitoring and management to maintain optimal performance.
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Salient Features
Concept to Commissioning
In-house team for Design. Engineering, Martufacturing, Execution and Service support gives full control over project ownership and quality
Experienced Team
Entire team possess average Industrial Experience of 7+ Year and have proven track record
Tailor Made Solutions
Our wide experience of solution design in multiple technologies enable us to choose technology that is most economical and efficient in long run.
Future Ready Products
Automation is the heart of every Awetech product. Our products performance can be monitored from remote location.
Life Cycle Management
We can take complete responsibility of product operation, maintenance, upgradation and comply latest pollution control board norms.
Comply Pollution Norms
Our design philosophy and documentation is in line with quidelines set by legal authorities. We provide support to take required approvals from pollution department
Our Design Philosophy
Analyze & Inspect
"You cannot improve those things
which you can not evaluate”.
✓ Analyze Water or Waste Water
Parameters.
✓ Inspect site to check availability of
Space and utilities.
Understand Application
Our Sales professionals will take detailed note of your requirement & challenges. Factors like Future expansions, end use of Water and Water depletion rate plays a very important role product designing.
Technology Selection
" Wrong selection may save you some penny initially but take out far more during operation & maintenance”. Thus, technology selection considering the soaring prices of Electricity, Manpower, Space, chemical and consumables is essential.
Design & Manufacturing
As a standard procedure we first make to-the-scale 3D design of entire project with plumbing and other connections. After discussing it with client we starts manufacturing tailor made unit in our state-of-the-art facility.
Quality Inspection
Our Ever plant has to go through the stringent Quality test, where we test the strength of fabrication, Anti Corrosion coating, Dimensions, Water leakage test and product finishing.
Served Locations
Uttar Pradesh (UP) | Kanpur | Lucknow | Ghaziabad | Agra | Varanasi | Madhya Pradesh (MP) | Indore | Bhopal | Jabalpur | Gwalior | Ujjain | Rajasthan | Jaipur | Jodhpur | Kota | Bikaner | Ajmer | Jammu and Kashmir (J&K) | Srinagar | Jammu | Gujarat | Ahmedabad | Surat | Vadodara | Rajkot | Bhavnagar | Punjab | Ludhiana | Amritsar | Jalandhar | Patiala | Bathinda | Delhi National Capital (NCR) | Delhi | Gurgaon (Gurugram) | Noida | Faridabad | Ghaziabad | Maharashtra | Mumbai | Pune | Nagpur | Thane | Nashik